Project Background: Challenges and Demands of a Super Project
The Guangzhou Nansha Wanlong Bridge, a crucial link connecting the north and south banks of the Pearl River, is a key project for improving the regional transportation network. The project faces complex geological conditions, challenging water-based construction, and strict environmental requirements. Especially during the main bridge tower construction phase, the precision and safety of lifting operations are paramount. The construction site faces multiple challenges, including strong winds, tides, and high-altitude work, making traditional tower crane operations insufficient to meet the refined demands of modern super projects.
Tower crane safety monitoring system
The World's Largest Tower Crane: The Engineering Responsibility of a 23,000-ton-meter Tower Crane
The tower crane used in this project is the world's largest in terms of lifting capacity – with a maximum lifting moment of 23,000 ton-meters and a maximum lifting weight of 760 tons, equivalent to simultaneously lifting 700 passenger cars. This "steel giant" not only undertakes the lifting of large components but also serves as a core guarantee for the project's progress. Its ultra-large working radius and ultra-high lifting height pose unprecedented demands on operational safety and stability.
Tower Crane Assisted Driving System: AI Empowers Smart Construction
Tenesin's independently developed tower crane assisted driving system deeply integrates multi-sensor collaboration, embedded processing, and remote communication technologies, innovatively integrating three cutting-edge technologies: AI video recognition, AR augmented reality, and digital twin.
Through machine vision and dynamic video intelligent stitching technology, the system creates a panoramic 3D view of the tower crane operation, pioneering an industry-leading "God's-eye view." The platform displays the tower crane's operating status in real time, accurately tracks the hook trajectory, and comprehensively perceives the surrounding environment dynamics. Furthermore, it uses digital twin technology to synchronously map the real scene, allowing the operator to have complete control of the operation from within the cabin, truly achieving "a single screen for a comprehensive overview."
Tower crane safety monitoring system
The support of AI algorithms enables intelligent identification and warning of risk areas, further optimizing the operation process and comprehensively improving construction safety and efficiency. System Core Advantages: A Leap from "Human-Based Prevention" to "Technology-Based Prevention"
The system achieves four major breakthroughs:
1. Digitalized Operation:
Real-time collection and analysis of full-process operation data, establishing a complete digital construction archive;
2. On-site Visualization:
Eliminating blind spots in operation, allowing drivers to fully grasp the dynamics of the work area from within the cab;
3. Intelligent Early Warning:
The system automatically identifies risks and provides early warnings, achieving proactive safety protection;
4. Optimized Processes:
Continuously improving work plans through data backtracking to enhance construction efficiency.
In complex scenarios such as the narrow work area and multi-tower cross-construction of the Wanlong Bridge, this system has elevated lifting accuracy to a new level, effectively guaranteeing construction safety and progress.
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Tower crane safety monitoring system4.0 |
Tower crane safety monitoring system4.0 |
Benchmark Significance: Technological Implementation Demonstrates Corporate Strength
The successful integration with world-class tower cranes marks the rigorous validation of the Tenesin tower crane assisted driving system in super-large engineering projects. The company's professional after-sales team went deep into the construction site, efficiently completing system deployment and debugging in a complex environment, demonstrating outstanding technical strength and service standards.
This successful case not only reflects Tenesin's leading position in the field of intelligent special equipment, but also sets a precedent for the large-scale application of AI-assisted decision-making in heavy machinery, establishing a new benchmark for technology-enabled safety in the industry.
Tower crane safety monitoring system4.0 |
Tower crane safety monitoring system4.0 |
Industry Impact: Driving the Intelligent Transformation of the Construction Industry
The successful implementation of the Wanlong Bridge project not only provides a replicable intelligent management model for super-large bridge construction, but also further consolidates Tenesin's leading position in the field of intelligent construction machinery. By integrating cutting-edge technologies such as AI vision and digital twins into traditional equipment, the company is driving the construction industry towards digitalization, visualization, and intelligence, setting a clear benchmark for technology-enabled improvements in both safety and efficiency.
Starting from this super project on the banks of the Pearl River, Tenesin will continue to deepen technological innovation, providing more comprehensive solutions to help more major projects proceed safely and efficiently, and jointly build a new future of intelligent construction with industry partners.
If you have any needs regarding LMI, SLI, anti-collision systems, crane safety devices, safety load indicators, or load moment indicators, please contact us.
