Crawler Crane Safety Monitoring System -TYX

In heavy-lifting operations across sectors such as infrastructure, wind power, and petrochemicals, crawler cranes serve as core equipment; consequently, the safety of their operations directly impacts human lives, corporate assets, and project timelines.

Under traditional operational models, critical pain points-such as visual blind spots, delayed risk warnings, and non-standardized operator practices-have led to a high frequency of accidents involving crane rollovers, overloading, and collisions with high-voltage power lines. According to industry statistics, such incidents account for over 35% of all accidents, posing a significant impediment to the industry's development.

Tenesin has developed the LDA-10C-1G0 Crawler Crane Safety Monitoring System, establishing a comprehensive, end-to-end safety protection framework characterized by "all-around real-time monitoring, intelligent risk warning, full-process data traceability, and flexible adaptation to multiple scenarios." This system marks a strategic shift from "passive response" to "proactive prevention and control," creating an all-weather safety shield for heavy-lifting operations.

1. Equipment Status Monitoring:

 The system integrates over a dozen types of high-precision sensors to achieve real-time, accurate data acquisition for the crawler crane's slewing angle, inclination angle, boom elevation angle, hook height, and hoisted load weight. Both the measurement range and accuracy meet the industry's highest standards: inclination monitoring boasts an accuracy of 0.01°; height monitoring covers a range of 0–300m with an accuracy of 0.1m; and weight monitoring enables real-time control over hazardous conditions-immediately triggering a tiered warning system whenever instances of overloading, stalling, boom over-extension, or early signs of tipping are detected.

2. Operator Behavior Management:

The system is equipped with facial recognition terminals and AI-powered behavioral analysis cameras. Beyond enabling operators to clock in via facial recognition and facilitating work-hour tracking, these tools can identify-in real-time-unsafe behaviors such as fatigued driving, smoking, or using mobile phones while operating. Alerts are simultaneously issued within the crane cab and on the centralized management platform, thereby preventing safety accidents caused by human error at the very source.

3. Surrounding Environment Perception:

The system features two "environmental guardians": a wind speed sensor (covering a range of 0–50 m/s with an accuracy of 0.01 m/s) and a high-voltage power line proximity sensor. The wind speed sensor monitors wind velocity at the worksite in real-time, triggering an immediate alarm should it reach the designated shutdown threshold. Our proprietary high-voltage line recognition technology is precisely calibrated to accommodate the full spectrum of high-voltage lines-ranging from 10kV to 220kV-and detects lines situated within a 5-meter radius of the crane boom. By utilizing alternating electromagnetic field induction, the system delivers highly accurate early warnings, thereby completely eliminating the "blind spots" inherent in traditional high-voltage monitoring equipment.

Furthermore, the system features an automated video hook-tracking function; a heavy-duty bullet camera mounted at the hook assembly ensures comprehensive, 360-degree visual coverage of the entire area beneath the hook. Video data is stored via a dual-redundancy system-backed up both locally and in the cloud-and supports up to 72 hours of continuous recording, ensuring that risks such as unauthorized personnel intrusion beneath the hook or potential collisions with surrounding obstacles are instantly detected and exposed.

Leveraging its comprehensive feature set, robust core technologies, and stable performance, the Tenesin Crawler Crane Safety Monitoring System offers flexible adaptability across a wide array of hoisting scenarios-including infrastructure development, energy project construction, urban renewal initiatives, and industrial facility construction. Whether the task involves heavy-lift operations for bridges and ports, high-wind-speed operations in mountainous terrain for wind power projects, or equipment installation within petrochemical and metallurgical plants, the system provides tailored safety monitoring solutions for every specific need.

Transitioning from "experience-based operation" to "data-driven management"-and from "passive response" to "proactive risk prevention"-the Tenesin Crawler Crane Safety Monitoring System serves as far more than just a piece of monitoring equipment; it acts as a core component in the construction of a modern, intelligent safety management framework for hoisting operations. By harnessing technological innovation to resolve critical industry pain points and employing multi-dimensional monitoring to fortify safety defenses, the system establishes an impenetrable safety barrier for all hoisting environments.

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