Nov 04, 2025 Leave a message

Functional Features And System Structure Of Crane Safety Monitoring System

A crane safety monitoring system is an indispensable part of the operation of lifting equipment, providing comprehensive monitoring and protection to prevent accidents. So, what are the functional features of a complete crane safety monitoring system? And what structures does it consist of? Let's take a look.

 

Functional Features

1. Real-time detection and display of equipment operating status, monitoring parameters such as overload, stroke, height, and mechanism status. Timely warnings, alarms, and control outputs are provided when dangerous conditions occur.

2. Overhead crane and vehicle sensors collect signals through a data acquisition box and transmit data to the host via a 485 bus, reducing installation and wiring complexity.

3. Remote monitoring function, allowing online viewing of real-time equipment operating status at any time.

4. Work cycle records are queryable and traceable.

5. Automatic data saving upon power failure.

6. Driver authentication function (facial recognition system).

7. Sensor fault self-diagnosis function.

8. Chinese/English interface switching.

 

System Structure

The system consists of three parts: a safety monitoring system, a video surveillance system, and a wireless back-end system.

The safety monitoring system monitors the operating parameters of the equipment. When relevant parameters enter a dangerous area, it promptly outputs alarm and control signals to alert the driver or prevent the equipment from moving further into the dangerous area through electrical control or other means.

The video surveillance system monitors and records the operation and work of the on-site equipment using cameras and hard disk recorders. The wireless back-end system connects the back-end server (or cloud server) to the front-end monitoring host through DTU modules or wireless bridges. The server records the equipment's operating status, allows querying of operating status parameters, and also provides support for remote monitoring of the equipment's operating status.

Send Inquiry

whatsapp

Phone

E-mail

Inquiry